UPC 024185910787

OMC Stern Drives, 1994-2000
Part #: B739

574 pages

CHAPTER ONE / GENERAL INFORMATION

CHAPTER TWO / TROUBLESHOOTING

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Before each use / After each use / Lubrication / Fuel system maintenance / Engine coolant / Tune-up / Submersion / Specifications

CHAPTER FOUR / LAY-UP, WINTERIZING AND FITTING OUT
Lay-up / Winterizing / Fitting out

CHAPTER FIVE / ADJUSTMENTS
Carburetor adjustment / Ignition timing adjustment / Shift cable adjustment / Throttle cable adjustment / Trim position sender and trim limit control module adjustment / Specifications

CHAPTER SIX / ENGINE
Engine operation / Special tools / Replacement parts / Special service precautions / Engine removal / Engine installation / Engine alignment / Rocker arm cover / Valve adjustment / Placing the No. 1 piston at TDC (firing position) / Lifter cover / Measuring camshaft lobe lift / Cylinder head / Valves and valve seats / Rocker arm and pushrod / Flywheel housing, drive coupler and flywheel / Oil pan / Oil pump / Harmonic balancer / Timing gear or chain cover and oil seal / Timing chain and sprockets / Balance shaft / Camshaft and lifters / Piston and connecting rod / Crankshaft and rear main seal / Break-in procedure / Specifications

CHAPTER SEVEN / FUEL SYSTEM
Servicing the fuel system / Mechanical low-pressure fuel pump / Low-pressure electric fuel pump / Flame arrestor and cover / Carburetor / Electronic fuel injection (EFI) / Throttle body / Intake plenum, fuel rail and injectors / Fuel pressure regulator / High-pressure electric fuel pump / Fuel reservoir / Intake manifold / Specifications

CHAPTER EIGHT / COOLING AND EXHAUST SYSTEMS
Thermostat / Hose replacement / Recirculation pump replacement / Seawater pump / Oil and power steering fluid coolers (replacement) / Exhaust elbow / Exhaust bellows, exhaust tube and flapper valve / Exhaust manifold / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Battery / Alternator / Starter and starter solenoid / Ignition system / Starter slave solenoid / Starter relay / Fuel pump relay / Electronic fuel injection (EFI) system relay / Oil pressure sender / Oil pressure switch / Coolant temperature sender / Coolant temperature sensor / Engine overheat switch / Manifold air pressure sensor / Intake air temperature (IAT) sensor / Throttle position sensor (TPS) / Idle air control motor (IAC) / Idle speed control solenoid (ISC) / Knock sensor (KS) / Knock sensor module / Knock sensor amplifier / Engine control unit (ECU) / Engine control assembly (ECA) / Specifications

CHAPTER TEN / DRIVE UNIT
Drive unit identification / Drive unit operation / Drive unit gear ratio / High altitude operation / Outdrive service precautions / Sacrificial anodes / Shifting and propeller rotation / Propeller / Drive unit / Universal joint service / Shift housing service / Lower gearcase / Drive unit pressure and vacuum tests / Specifications

CHAPTER ELEVEN / TRANSOM BRACKET
Pivot housing / Bellows and water hose / Gimbal bearing and seal / Gimbal ring / Inner transom plate and bracket housing / Specifications

CHAPTER TWELVE / POWER TRIM SYSTEM
Electrical trim system components / Hydraulic trim system components / Trim cylinder and hoses / Trim position sender / Filling and bleeding the trim system / Specifications

CHAPTER THIRTEEN / STEERING SYSTEM
Safety precautions / Mechanical (manual) steering system / Power steering system / Specifications

INDEX

COLOR WIRING DIAGRAMS

Models covered:
1994 1995 1996 1997 1998 1999 2000 OMC 3. 0GL
1994 1995 1996 1997 1998 1999 2000 OMC 3.